The production journey of our table leg frames begins with a detailed discussion with our clients to confirm the specifications. Every detail, from dimensions to design features, is carefully reviewed to ensure the final product meets the client's exact requirements. This crucial step sets the foundation for the entire manufacturing process.
Once the specifications are confirmed, the next step is selecting the appropriate raw materials. We choose high-quality metals that offer the strength, durability, and aesthetic appeal needed for the table leg frames. The selected materials are then prepared for processing.
With the raw materials ready, we move on to laser cutting. This process uses high-precision laser technology to cut the metal sheets into the required shapes and sizes. Laser cutting ensures clean edges and accurate dimensions, which are critical for the next stages of production.
After cutting, the various parts of the table leg frames are welded together. Our skilled welders use advanced techniques to join the pieces securely while maintaining the overall design integrity. The welding process is crucial in ensuring the strength and stability of the final product.
Once the frames are welded, they undergo polishing and grinding. This step smooths out any rough edges and prepares the surface for the final finish. We take great care in this process to ensure a flawless surface that is ready for the subsequent painting stage.
Before painting, the metal frames undergo a crucial surface preparation process. The metal surface naturally has a chemical film that can prevent proper paint adhesion. To address this, we use either sandblasting or acid pickling treatments:
Sandblasting: This method involves blasting the metal with abrasive particles to remove the surface film. It effectively prepares the metal for painting, but there is a risk of small particles remaining inside the product. To mitigate this, we drill small holes in hidden areas of the product, allowing for thorough cleaning.
Acid Pickling: In this method, the metal frames are submerged in a chemical bath that removes the surface film through a chemical reaction. While this method eliminates the risk of abrasive particles remaining inside the product, it can leave behind chemical residue. If not properly managed, this residue can cause rust spots over time, especially at joints, affecting the appearance.
After the surface is adequately prepared, the frames are ready for powder coating. We use a high-quality powder coating process that provides a durable, attractive finish. This coating not only enhances the appearance of the frames but also adds a layer of protection against corrosion and wear.
The final step in our production process is a thorough inspection. Every table leg frame is carefully examined to ensure it meets our high standards of quality. We check for any imperfections in the welding, finishing, and coating before the product is approved for shipping.
The production of our table leg frames is a meticulous process that combines advanced technology with skilled craftsmanship. By understanding and optimizing each step, from raw material selection to the final finish, we can deliver products that not only meet but exceed our customers' expectations. If you're interested in learning more or placing an order, don't hesitate to contact us.
📧 Email:amy@zhdwj.cn simone-liang@zhdwj.cn
📞 Phone: +86-135-3494-9272 +86-132-4260-8167
🌐 Website: www.zhdhardware.com